You can almost see the Hollywood trailer in your mind: An unsuspecting well-dressed man, surrounded by the trappings of wealth and power, steps into a gleaming elevator from his posh penthouse digs. The doors close as he pushes the ground floor button. The camera immediately pans to a hooded dark figure perched over a keyboard. He types a few commands and pushes ENTER. The camera snaps back to the elevator, the music intensifies, as the car shutters and then starts to freefall, plummeting with its doomed cargo trapped and terrified inside.

Cybersecurity and computer hacking on the silver screen may garner accolades for nail-biting suspense and action, but decidedly less so for realism and accuracy.

For more than a century, the safety and security of the elevator system was purely defined in physical and mechanical terms, including elements like cable strength, hydraulic pressure, overspeed safeties, and the like. Elevators that were built well and serviced regularly were safe and secure – end of story.

Today, that initial calculus remains, but the landscape and safety goal posts have shifted. Modern office buildings and skyscrapers are no longer isolated clusters of concrete, steel, and glass. They are also complicated digital systems interconnected in ways that didn’t exist in the past. And so, as buildings and their connected networks grow more advanced, the systems responsible for vertical transportation have evolved from that of standalone mechanical boxes into one more interwoven digital cog in the Internet of Things (IoT).

With this digital revolution comes a pressing 21st-century vulnerability for elevators: cybersecurity. For building owners, property managers, elevator manufacturers, and the mechanics who service these elevators, a key question must be answered: Is your elevator at risk of being hacked?

Elevators and the IoT

To begin understanding the hacking risk of modern elevators, it helps to start by looking at the broader shift toward IoT in commercial real estate (IoT refers to everyday devices that are connected to and centrally managed through the cloud).

In modern commercial buildings anything can be online, including:

  • HVAC Systems: Climate control can be automated to optimize energy usage based on building occupancy, weather patterns, and other variables.
  • Lighting and Access Controls: Smart badge readers may be used to control who can enter certain floors, syncing with security databases in real time.
  • Utility Monitoring: Power and water grids can send real-time data back to utility providers and facilities management dashboards for monitoring and evaluation.

Elevators, likewise, have become an extension of this connected infrastructure. Some modern elevators contain an array of specialized systems linked to the cloud, including:

  • Microprocessor-Based Controllers: The “brains” of the elevator, these systems can route cabs efficiently between floors.
  • Destination Dispatch Networks: Computerized screens in the lobby group passengers together by floor before they even step inside the elevator cab.
  • Remote Monitoring Units: Systems providing continuous data back to facility and maintenance teams.
  • Multimedia and Emergency Communications: In-cab screens that can stream news (or advertising), or provide voice and video lines to emergency response centers.

Make no mistake, this connectivity can support operational efficiency. By linking elevators to the internet, building managers can optimize traffic flow, reduce energy costs, and may cut down on wait times through predictive algorithms. They may also detect or anticipate problems or issues more quickly. On the other hand, that same connectivity providing an upside can also be a doorway to exploit for nefarious actors.

Elevator Networking: Air-Gapped vs. Connected

To properly assess the risk of a cyberattack, it is useful to compare legacy elevator systems with contemporary vertical transportation systems.

Older elevator systems, such as those installed before the late 1990s, relied primarily on electromechanical relay logic or early, isolated microprocessor boards. These systems were hard-wired and entirely “air-gapped,” meaning they had no connection whatsoever to external networks or the internet. If an individual wanted to manipulate an older elevator, they needed physical access to the machine room, a specialized key, or direct access to the hoistway.

Today, many modern elevators are built on and around digital networks. Connected sensors can provide additional information about potential issues within the elevator system. While this digital connectivity has some benefits, it also effectively eliminates the historical air gap that served as a native security feature.

What Does it Mean to “Hack” an Elevator?

When we hear the phrase “elevator hacking,” those Hollywood tropes play in our head – there’s a bad actor wreaking serious havoc on an elevator system thousands of miles away. The reality is that the physical safety of elevators is managed by independent, mechanical fail-safes, including brakes, governors, and counterweight buffers that operate completely outside of the software architecture. In other words, hackers cannot rewrite the laws of physics or bypass the mechanical counter-mechanisms designed to prevent accidents or a freefall.

But the fact is, a digital breach is still incredibly dangerous. In cybersecurity, “hacking” an elevator means exploiting software bugs, weak network protocols, or unencrypted data streams to gain unauthorized control over an elevator’s controller or management software. The impact on a compromised system can be severe. Hackers can bypass floor restrictions, granting unauthorized access to highly secure executive suites or laboratory levels. Alternatively, they can launch a Denial of Service (DDoS) attack, parking all cabs on the ground floor with their doors open, effectively suspending elevator operations within a corporate campus or hospital.

The New Elevator Cybersecurity Threats: Myths & Quantum Computing

Had this discussion of elevator hacking taken place only a few short years ago, the risk parameters would be different, framed mostly by human-powered exploits of security lapses from network weak points and compromised passwords. We’d focus on more typical, known threats, including hacked WiFi networks or remote service portals reached through a successful phishing effort, allowing unauthorized access to elevator systems. Unfortunately, this new threat profile has two new powerful technical vectors: AI and quantum computing.

Increasingly strong artificial intelligence models such as Mythos from Anthropic can already find and exploit software vulnerabilities well beyond that of human hackers (and coding agents can then generate working exploit code based on that analysis). In fact, the company behind Mythos held off on public release, given that the risk of software exploitation was so great.

And then there’s quantum computing, an emergent field. Whereas traditional computers (like the one you’re using right now to read this) process binary 0s and 1s, quantum computers are based on something called qubits, which allow them to perform extremely complex calculations exponentially faster than even today’s supercomputers. Quantum computing is seriously concerning because it risks decoding encryption systems some elevator systems depend on for protection.

Defending Elevator Systems: Safeguard Considerations

In the face of these emerging and current threats, securing vertical transportation systems requires active collaboration between building owners, cybersecurity experts, manufacturing engineers, and the skilled mechanics keeping these critical systems running. To guarantee – or at least greatly enhance – system resilience, organizations should prioritize a multi-layered defense strategy. This may include:

Network Segmentation

An effective way to protect an elevator system from a cyberattack is to isolate its network completely from the rest of the building’s internet traffic. The elevator controls, destination dispatch networks, and in-cab communication lines should sit on a dedicated Virtual Local Area Network (VLAN) with strict firewall rules preventing lateral traffic from the building’s standard office networks.

Strict Access Management and MFA

Every portal used by facility managers or third-party service contractors to monitor elevator health should be locked behind Multi-Factor Authentication (MFA). Furthermore, all default passwords installed by the factory must be changed immediately. “Password1234” is not a password.

Rigorous Patch Management

Just like an operating system on a computer, the firmware on an elevator controller and the firewalls and other networking devices in its environment require updates to fix newly discovered security loopholes, particularly as new AI models are uncovering them at an accelerated rate. Building owners must ensure their maintenance contracts include regular firmware verification and prompt security patching.

Choosing IUEC Expertise for Your Elevators

The human element is either the strongest or weakest link in the cybersecurity chain. When elevator systems go through modernization or complex maintenance, the mechanics who interact with the controller must be trained to work on modern systems. This is why working with IUEC-affiliated contractors backed by the National Elevator Industry Educational Program (NEIEP) in the U.S or the Canadian Elevator Industry Educational Program (CEIEP) in Canada is crucial. NEIEP’s and CEIEP’s comprehensive curriculum continuously adapts to technical shifts, ensuring that union mechanics aren’t just skilled in mechanical work, but are increasingly well-versed in digital advances and emerging technologies.

Elevating the Industry Standard for Cybersecurity

By choosing to connect an elevator to the internet, building owners must be aware of and comply with the ASME A17.1 safety code to improve the security of their elevator systems as well as their building security (future ElevatorInfo articles will contain information about building owners’ responsibilities when it comes to ensuring code requirements for elevator equipment connected to the internet are met).

As elevators continue to evolve as data-driven connected assets, the line between physical safety and digital security dissipates. While a hacked elevator may not plummet down a shaft Tom Cruise style, it can still trap passengers, expose secure corporate infrastructure, breach data privacy, and paralyze the daily operations of a hospital, office building, or other commercial or residential facility.

ElevatorInfo_IUEC_Blog_Elevator Mechanics and repairers

It’s funny how the technology we rely on most is usually the stuff we barely notice. Your phone works, the WiFi connects, the lights turn on, the car starts, and you don’t think twice about any of it. But the second something stops working, it suddenly becomes the center of your day.

Elevators fall into that same category of “invisible until they’re not.” Most people step into an elevator expecting it to work instantly, safely, and without interruption. It’s just part of the routine of modern buildings. But when an elevator goes out of service, everything changes. Tenants get frustrated, deliveries slow down, accessibility becomes an issue, and building operations can quickly turn chaotic.

That’s why reliability matters so much in the elevator industry. The goal is to keep elevators and escalators running so consistently that nobody even thinks about them. In many ways, the best elevator and escalator systems are the ones passengers never notice at all.

Of course, that level of reliability doesn’t happen by accident. Behind every smooth ride is ongoing maintenance, inspections, troubleshooting, and preventative care designed to catch small problems before they become major shutdowns. For mechanics and building owners alike, the focus is simple: keep equipment safe, dependable, and operating with as little disruption as possible.

What Is Meant by Preventive Elevator Maintenance?

Preventive maintenance is the active work required to keep an elevator in its peak operational state. It is not merely a reaction to a breakdown. Rather, it’s the comprehensive tuneups and updates that include:

  • Inspections: Regularly scheduled “check-ups” to spot wear before it leads to a failure.
  • Lubrication and Adjustment: Ensuring that mechanical parts glide without friction, and sensors are calibrated to the millimeter.
  • Code Compliance: Ensuring the unit meets local and national safety standards (like ASME A17.1).
  • Cleaning: Removing debris from door tracks and pits, which is a leading cause of mechanical interference.

But here’s a key question: what maintenance should be prioritized to ensure elevators remain in an optimal operating state? After all, there’s opportunity cost with every decision to address one issue over something else.

Elevator Maintenance: 5 Most Common Elevator Issues

To help in that equation, here are the 5 most common elevator issues. These are common “pain points” identified by elevator technicians and mechanics across the industry:

  1. Door Operation Malfunctions

This is the most common reason for elevator service calls, which isn’t very surprising. Doors are the most “active” part of the elevator, opening and closing thousands of times a week.

  • Elevator Issue: There are worn rollers, dirty tracks, or misaligned sensors (including photo-eyes).
  • How the Problem Presents: The doors no longer open or close properly or consistently.
  • Recommended Maintenance: Monthly cleaning of the door sills, lubrication of the hangers, and recalibration of the door sensors.
  1. Misaligned Motor Drives (Vibration)

If the motor shaft isn’t perfectly aligned with the motor drive, it creates uneven wear and a “shaking” sensation for passengers.

  • Elevator Issue: High-frequency vibration that eventually damages the motor bearings.
  • How the Problem Presents: Signs of misaligned drives can include increased noise, vibration, shaking, or in more severe cases, the elevator will shut down.
  • Recommended Maintenance: Regular vibration analysis and laser-alignment checks during annual inspections.
  1. Contaminated Hydraulic Oil or Lubricants

As previously discussed, there are two main elevator lifting systems: hydraulic and electric (traction) motor [this can be linked to recent blog article on this topic when live]. All elevators rely on fluids to stay cool and move smoothly. This includes hydraulic fluids, but also lubrication found in traction motor systems. Over time, metal shavings, debris, or moisture can contaminate these fluids.

  • Elevator Issue: Jerky movements or “stalling” between floors.
  • How the Problem Presents: Contaminated fluid may lead elevators to stop between floors, fail to hold position, move erratically, or simply slow down.
  • Recommended Maintenance: Mechanics should perform oil analysis and regular filter changes to ensure “clean” power delivery.
  1. Worn Sheaves and Ropes

The sheaves (pulleys) and hoist ropes are the “lifting muscles” of the elevator system.

  • Elevator Issue: Ropes can stretch or “crown,” and sheaves can develop grooves that eat into the cables.
  • How the Problem Presents: Elevator service may be rough, noisy, and/or shaky. There could also be uneven leveling with the floor when the doors open.
  • Recommended Maintenance: Visual inspections for red dust associated with “rouging” (this is not actually rust, but oxidized lubricant residue,) and re-grooving sheaves before they damage the expensive cables.
  • Controller Overheating & Software Glitches

Modern elevators are essentially computers that like to stay cool. But unlike that version in your pocket, these computers happen to also haul around up to 3,500 pounds in the case of commercial passenger versions, so when temperatures inside machine rooms rise above recommended temperatures (typically from about 55 to 90 degrees Fahrenheit), issues can arise.

  • Elevator Issue: Machine rooms that are too hot can cause the microchips to fail or the software to glitch.
  • How the Problem Presents: There can be numerous signs including unresponsive buttons inside the cabin, or poor or inaccurate leveling when the elevator stops; elevators can also make unexpected stops or skip floors, or you might see slow response times or error codes appearing on the display.
  • Recommended Maintenance: Ensure the machine room HVAC system is functioning within recommended temperature ranges, and the controller cabinet is kept free of dust and debris. It should be noted that the air conditioning in machine rooms is usually maintained by an outside, third-party firm, not the elevator company or mechanic.

Why the “Who” Matters: The Case for Highly-Trained Labor

Keeping elevators running safely and reliably is imperative to building owners, managers, tenants, and visitors. Regular preventive maintenance for your elevators is tedious and requires real attention to detail. As a property manager or building owner, who you hire to perform this work is a direct reflection of your commitment to safety.

Why Hiring an IUEC-Affiliated Elevator Company is a Smart Option:

  1. Rigorous Training: IUEC elevator constructor mechanics complete a 4- to 5-year apprenticeship program (NEIEP in U.S./CEIEP in Canada) that is widely considered the gold standard in the industry.
  2. Safety Culture: The IUEC supports strict on-site safety protocols that reduce the risk of accidents during maintenance, protecting both the worker and the building’s liability.
  3. Cross-Platform Knowledge: Mechanics employed by IUEC-affiliated elevator companies are trained to work on equipment from all major manufacturers (including KONE, Otis, Schindler, TKE, and others), whereas  those who work for non-affilaited shops may have gaps or blind spots with specific proprietary equipment or software.
  4. Accountability: The IUEC ensures that the mechanic has the support and security of a comprehensive healthcare and retirements benefits package, which often translates to higher retention and more “seasoned” workers who know your building’s history.

Why a Maintenance Control Program is Key

When you purchase and install a new elevator or escalator, the manufacturer typically provides a recommended Maintenance Control Program (MCP). This plan ensures that an elevator, escalator, or other conveyance equipment is maintained correctly throughout its life. It details the specific information on what maintenance should be performed, how maintenance should be performed, when maintenance should be performed, and how often maintenance should be performed for your vertical transportation equipment.

2000 or later editions of the ASME A17.1/CSA B44 elevator code require MCPs to be in place for all conveyance equipment; check with your local authority having jurisdiction (AHJ), your elevator inspector, or your maintenance company to find out which version of the code your area has adopted. Even if your AHJ hasn’t mandated an MCP, it’s strongly recommended you have one to protect your equipment and the people who use it.

Once your MCP has been implemented, your contracted elevator and escalator maintenance company is responsible for following that plan.

Conclusion: Preventative Maintenance is an Investment in Continuity

Elevator maintenance should be treated as a long-term strategy that ensures reliable daily performance. By addressing key issues like the five noted above, you can extend equipment lifespan and avoid the significant capital cost of premature replacement.

Whether you’re a building owner protecting an asset or a mechanic ensuring a safe ride, the goal is the same: a system that performs so well it goes unnoticed.

ElevatorInfo_MCPs_BOMA

In 2026, elevator safety compliance is more scrutinized by insurers, more referenced in litigation, and more likely to surface during ownership transitions and building audits. For building owners and managers, that shift has put a spotlight on a document that most buildings are required to have, but that surprisingly few owners have ever reviewed: the Maintenance Control Program, or MCP.

Behind every service contract and inspection schedule, the MCP is the written framework that governs how elevator maintenance actually gets done: what work is required, how often, by whom, and how it gets recorded. Understanding what that program should contain, and whether yours is functioning the way it should, is one of the more practical risk management steps available to anyone responsible for a building with elevators.

Who Is Responsible for Elevator MCP Compliance in Your Building

Under the 2000 and later versions of ASME A17.1/CSA B44Safety Code for Elevators and Escalators, every elevator in a covered jurisdiction must be maintained according to a written, equipment-specific MCP. The program is developed by the manufacturer and/or service contractor, and executed by your elevator service contractor. But the operating certificates are specific to the conveyances in your building, and when an inspector, insurer, or attorney goes looking for documentation after an incident, they start with the building owner.

Many Authorities Having Jurisdiction (AHJs) across the U.S. and Canada have adopted the 2000 or later editions of ASME A17.1/CSA B44, which requires an MCP for all conveyance equipment. Even where an older code edition is still in effect locally, the practical case for having a program in place doesn’t change. An elevator taken out of service for something preventable is a problem regardless of what the local code requires.

What an Elevator Maintenance Control Program Must Include

A compliant MCP is written around the specific equipment in your building – the make, model, age, and configuration of each conveyance – and is updated if that equipment is modernized, with the components it must address defined by code.

Translated to building owner terms, the core elements of a compliant MCP include:

Scheduled Maintenance Tasks

Every required maintenance activity must be mapped to defined intervals based on manufacturer specifications, code requirements, and the actual demands placed on the equipment. A high-traffic commercial elevator and a low-use residential lift won’t share the same schedule, and a sound MCP reflects that distinction.

Elevator Personnel

The code requires maintenance to be performed by elevator personnel. The MCP should reflect who is to work on the equipment and under what conditions. Contractors who employ IUEC Elevator Constructors bring training and safety standards among the most rigorous in the industry – a meaningful consideration when evaluating service agreements.

Maintenance Records

Every task performed under the MCP must be logged: dates, scope of work, parts replaced, observations. Under ASME A17.1/CSA B44, Section 8.6.1.4 requires those records must be retained for a minimum of five years and kept available on site either physically in the machine room or electronically, depending on local requirements.

Callbacks

A record of callbacks must be maintained and include the description of reported trouble, dates, time(s) and corrective actions taken.

What Equipment an Elevator MCP Covers

The scope of an MCP varies by equipment type, but for the elevators most common in commercial and residential buildings, the program touches nearly every system in the hoistway.

For electric (traction) elevators – suspended by ropes, belts, or other means – a typical MCP covers pit equipment (stop buttons, limit switches, buffers), hoistway equipment (door locks, lighting, rail systems, smoke detectors), machine room equipment (the elevator machine itself, brakes, governors, controllers), cab equipment (door operation, emergency communications, firefighters’ operation systems, ADA devices), and hall equipment (call buttons, position indicators, firefighters’ systems), among other components.

Hydraulic elevators carry all of the above plus the components specific to their operating system: valve assemblies, pumping units, pistons, tanks, and hydraulic-specific fire suppression equipment, among other components.

For buildings with escalators or moving walks, the MCP addresses safety switches, handrail systems, step and skirt alignment, lubrication, chain and sprocket systems, and brakes, among other components.

Liability Exposure

When something goes wrong with an elevator and litigation follows, maintenance records become evidence. A well-documented MCP consistently followed over time demonstrates reasonable care. Gaps in that record, whether they be missed service intervals, incomplete logs, or an outdated or absent program, tell a different story to a jury or an insurer.

Operating Certificates

Elevators in most jurisdictions can’t legally operate without a current certificate, and certificates depend on passing periodic inspections. Depending on the code adopted by the AHJ, an inspector who finds a non-compliant or missing MCP has grounds to withhold or suspend that certificate. A building with an elevator that has been removed from service has an operational and reputational problem that compounds quickly.

Insurance

Commercial property insurers scrutinize elevator maintenance practices during underwriting and at claims review. A documented, consistently followed MCP will help avoid unwanted insurance liability.

Occupant Safety and Asset Preservation

Elevators move people through buildings thousands of times a day. The conditions that lead to failures tend to develop gradually, and a program that identifies problems early, through scheduled maintenance and complete logging, protects both the people who rely on the equipment and the long-term value of the asset itself.

How Building Owners Can Verify Elevator MCP Compliance

Building owners and facilities managers don’t need to audit the technical details of an MCP, but confirming that a sound program exists and is being followed is a reasonable ask.

Ask Where Records are Stored

Code requires maintenance records to be available on site. Know whether your building keeps physical logs in the machine room, maintains them electronically, or both, and confirm what your AHJ requires for your jurisdiction.

Review Your Maintenance Logs Periodically

Not as a technical audit, but as a basic check that service visits are happening at the intervals the program specifies. Your elevator contractor should check in and check out with the building owner or manager every time they perform service on your conveyance systems. Building owners and managers should always verify service logs have been updated during service visits. Sustained gaps between service visits are worth a conversation with your contractor, as scheduled visits should be addressed in your service contract.

Know What Your Jurisdiction Requires

State and local elevator codes vary. Your AHJ can clarify which code edition applies in your area, and what inspectors look for during periodic inspections.

Elevator Safety Resources for Building Owners and Facility Managers

The questions that MCPs raise for building owners – around liability exposure, safety planning, audit frameworks, and modernization – are exactly the territory that ElevatorInfo and the Elevator Industry Work Preservation Fund will be covering at the 2026 BOMA International Conference & Expo. For building and facilities professionals looking to move from general awareness to practical strategy, the session is a useful next step.

The riding public relies on your equipment every day, and a well-maintained, well-documented program is what keeps that reliability from being left to chance.

To find an elevator company  in your area, visit elevatorinfo.org/elevator-customers/.

To reserve your spot at the BOMA 2026 session, visit 2026.bomaconvention.org/reg.

elevatorinfo - building stats -

 If the trivia stars align and you find yourself trying to unseat the defending champion on Jeopardy! with a final category of “Elevators”, you’ll want to know some compelling facts and figures from the world of vertical transportation.  To help with this nearly certain scenario, or to simply educate anyone curious about data of the world of elevators both in North America and globally, we’ve put together some fun facts.

The Need for Speed: Gravity with Elevator Velocity

When it comes to today’s soaring skyscrapers, speed is the ultimate standard for high-rise luxury and efficiency. While a standard residential elevator travels at about 0.5 to 1.0 meters per second, the world’s fastest lifts operate in an entirely different league.

Here are a few examples:

  • The World Record Holder: The Shanghai Tower (China) currently holds the title for the fastest elevator on the planet. Its Mitsubishi-designed lifts can reach 5 meters per second – that’s approximately 46 mph. To put that in perspective, these elevators can travel from the ground floor to the 119th floor in under 55 seconds.
  • The Runner Up: The Guangzhou CTF Finance Centre (also China) follows closely, with Hitachi elevators reaching 20 meters per second.

Behind the scenes, these speeds aren’t just about powerful motors; they require sophisticated aerodynamic car covers to reduce wind noise and active vibration damping systems to ensure passengers don’t feel like they’re on a roller coaster.

Power in Numbers: Buildings Where the Most Elevators are Found

For some of the world’s tallest and well-known buildings, a handful of elevators will not nearly suffice to manage the huge flow of people throughout these veritable vertical cities. Here are some examples:

Rank Building Location Open/Completion Year Elevator Count* (approx.) Elevator Manufacturer
1 Shanghai Tower Shanghai, China 2015 106 total Mitsubishi Electric
2 Willis Tower (formerly Sears Tower) Chicago, US 1974 104 elevators Otis (historic & modernized sets)
3 Empire State Building New York, US 1931 73 elevators Otis (original / modernized)
4 One World Trade Center New York, US 2014 73 elevators (plus escalators) TK Elevator
5 Merdeka 118 Kuala Lumpur, Malaysia 2024 92 elevators KONE
6 Petronas Twin Towers Kuala Lumpur, Malaysia 1998 78 per tower (156 total) Otis Worldwide
7 Shanghai World Financial Center Shanghai, China 2008 91 elevators Toshiba
8 Taipei 101 Taipei, Taiwan 2004 61 elevators Toshiba
9 Burj Khalifa Dubai, UAE 2010 57 elevators (plus escalators) Otis Worldwide

*Elevator counts often vary slightly by source depending on whether freight/service elevators are counted — this list prioritizes total cars serving people and goods.

We should note one additional honorable mention: Saudi Arabia’s Abraj Al-Bait Clock Tower, which is perhaps the most impressive logistical elevator feat for a building single complex. To handle the massive influx of annual pilgrims to Mecca, the buildings collectively house more than 170 KONE elevators.

Heavy Lifters: The World’s Strongest Elevators

While most elevators are rated to carry between 1,000 to 2,500 lbs., some are built to move entire crowds or heavy industrial equipment.

  • The Largest Passenger Elevator: Located in the Jio World Centre in Mumbai, India, this KONE-built marvel is the size of a small apartment (about 277 square feet, or about 16×16 feet). It can carry 235 people at once and weighs 16 tons.

Elevator Distance and Trip Counts in Two Famous Landmarks

The world’s most famous buildings generate incredible usage stats that rival small transit systems.

The Empire State Building, New York

While newer buildings have surpassed it in height, the Empire State Building remains an “elevator powerhouse.”

  • Annual Distance: Its elevators cover a combined distance of over 180,000 miles every year.
  • Global Context: That is equivalent to traveling around the Earth’s equator seven times annually.

The Burj Khalifa, Dubai

The tallest building in the world naturally requires record-breaking vertical transport.

  • Longest Continuous Travel: The Burj Khalifa holds the world record for the longest elevator travel distance, with its longest lift moving 504 meters (1,654 feet) in a single run.
  • Vertical Population: Its 57 elevators serve an estimated 35,000 occupants daily, including residents of its 160+ floors and visitors to the highest observation deck in the world.
  • Express Efficiency: Its double-deck elevators can carry up to 42 people at once (21 per deck) to the level 124 observation deck in just 60 seconds.

Elevator Global Scale: A World in Perpetual Motion

To understand the significance of a single building, we first have to look at the sheer volume of the global elevator fleet.

  • The Global Fleet: There are roughly 22 million elevators in operation worldwide.
  • A Daily Earth Population Trip: Every three days, the world’s elevators carry approximately 75 billion passengers – a number equal to the entire human population of Earth.
  • Total Annual Mileage: In the United States alone, elevators and escalators travel more than 83 billion miles annually. To put that in perspective, this total mileage eclipses train and airplane mileage combined.
  • City Leader: New York City holds the title for the most elevators in a single U.S. city, with approximately 84,000 registered units.
  • The Urban Epicenter: China accounts for roughly 60% of all new elevator installations
  • Safety First: Despite the fear of “the elevator falling”, elevators are statistically the safest form of travel. In the U.S., elevators make 18 billion passenger trips per year, with an injury rate of only 00000015% per trip.

Summary: A World in Motion 

When it comes to the infrastructure of our modern cities, the elevator is the ultimate “hidden in plain sight” marvel. As shown here, the data behind vertical transportation has reached truly staggering proportions. And elevator professionals, these are a testament to the engineering that makes the world’s most iconic skylines possible.

 

 

________________________________

Sources:

  • Empire State Building (180,000 miles/year):
    • Source: Science: Elevation | TIME
    • Details: Historical data from Time Archive notes these high annual distances and usage frequencies.
  • Global Fleet (22 million elevators):
elevator music: 1920s, elevatorinfo

In the closing minutes of The Blues Brothers, after what is arguably the single most gratuitous (and comically destructive) car chase scene in cinematic history (see reference below), Jake and Elwood Blues are in the final throes of their mission to cover an overdue tax bill for their former home, the St. Helen of the Blessed Shroud Orphanage. The brothers remain undaunted in their quest, even as they’re pursued by hundreds, perhaps thousands, of military and law enforcement quickly bearing down on the duo by air, water and land.  

And yet their 106-mile car chase to downtown Chicago brilliantly culminates with a perfect scene centered around, of all things, an elevator. Specifically the one that Jake and Elwood take inside the Cook County Building up to the tax assessor’s office on the 11th floor.  

The elevator scene heightens the contrast of the moment because the audience is in on the joke: While there’s an exploding cacophony outside, Jake and Elwood stand there calmy awash in the smooth jazz sounds of, yes, you guessed it, elevator music.  

Few audio references are perhaps as universally recognized or, let’s face it, consistently maligned, as elevator music. The ubiquitous background tunes inside elevators have become an invisible part of many passengers’ vertical transport experience. And yet the origins, purpose, and ongoing evolution reveal a deeper story about psychology, comfort, and how the elevator industry has adapted to human needs over the years. 

But long before the smooth jazz and easy listening defined the elevator experience, riding a lift was a very different, and often uncomfortable, experience. Understanding how elevators evolved from basic mechanical boxes to reach floors built higher and higher helps explain why music became such a powerful design tool, and why it continues to matter today.

Early Passenger Elevators: Functional, Noisy, and Often Unsettling

When passenger elevators began appearing in commercial buildings in the mid-19th century, they represented a revolutionary concept. The safety brake, introduced by Elisha Otis, was first used publicly starting in 1857 at the E.V. Haughwout & Co. department store in New York City. The new installation made vertical travel viable, but early elevators were far from pleasant, compared to modern standards. 

These early elevators had several challenges including: 

  • Noise: They were loud, with audible gears, pulleys, and steam or hydraulic components 
  • Speed: Older elevators were slow, especially by any modern standards 
  • Ambience (or lack thereof): The lifts were often dimly lit and/or poorly ventilated 

For a myriad of riders, the sensation of being lifted vertically inside an enclosed box triggered anxiety. After all, this was an entirely new experience and the idea of trusting one’s life to cables and machinery was unsettling at best to many. 

From a psychological perspective, early elevator rides activated several discomfort factors: 

  • Claustrophobia from being in a confined space 
  • Loss of control, an attendant controlled the operation. 
  • Continued uncertainty about safety, even though the safety brake prevented falls 
  • Awkward social proximity to strangers 

In addition, silence inside the cab amplified these sensations. Every creak, shudder, and mechanical sound reminded passengers of the machinery at work. So, as buildings grew taller and elevator speeds increased, these anxieties often intensified (Scientific American and other magazine reports from the 1890s describe dizziness, nausea, and sensations of organs “rising up” when elevators stopped).  Builders and developers, along with those in the elevator industry, recognized that improving passenger experience required more than mechanical reliability.  

It also required emotional comfort. 

Enter Background Music: The Clever Solution

Introducing music into elevators, among other public settings, was not simply about entertainment. It was an early example of human-centered elevator design. It other words, it was a way to use environmental cues to shape perception in everyday life. 

Music Masks Mechanical Noise 

As anyone with headphones today will tell you, one of music’s most practical benefits is sound masking. In the case of elevators, background music softens or hides operational sounds such as the motor whine, guide rail vibration, or door mechanisms. When passengers hear melody instead of machinery, they subconsciously perceive the ride as smoother and more refined. 

Music Alters One’s Perception of Time 

A mix of psychological studies over the years have shown that music can compress the perceived passage of time. A 30-second ride accompanied by pleasant music can seem much shorter than 30 seconds in silence. For elevators, where wait times and ride times are key performance indicators, this matters. 

Music Reduces Stress and Anxiety  

Moreoverother studies have suggested that certain tempos and tonal structures are associated with lower heart rate and reduced cortisol levels. Soft, slow-tempo music can: 

  • Decrease tension 
  • Promote relaxation 
  • Create a sense of predictability 

For an enclosed environment like an elevator cab, this is especially valuable. 

Music Establishes Emotional Neutrality 

Elevators place strangers in close quarters. Music provides a shared auditory backdrop that reduces social awkwardness. Silence invites self-consciousness; music offers psychological cover. 

Together, these effects made music a simple, cost-effective way to transform elevators from purely mechanical devices into controlled sensory environments. 

Elevator Music, Major General George Owen Squierand the Birth of Muzak

Music first began appearing in elevators in the late 1920s. That first push came from building owners and building managers of luxury hotels, retail stores and office buildings, not elevator manufacturers themselves. At the time, the elevator industry itself was highly focused on technicianssafety, and speed for obvious reasons. These same owners were already starting to pipe similar music into lobbies, dining rooms, and lounges, so extending background music into elevators was a logical next step, especially given the challenges facing elevator passengers in many instances. 

At the time, it was not yet a distinct genre called elevator music, which came later. Those early elevator tunes drew from existing styles of the day that were already popular in upscale public spaces. Historical references say these first tunes leaned on light classical repertoire and salon-style pieces including: 

  • Short orchestral works 
  • Simplified arrangements of well-known classical melodies 
  • Lush string and piano instrumentation 

But the person most responsible for institutionalizing background music (and giving it the name we would all assign to the entire genre of ambient music later) was Major General George Owen Squier, a U.S. Army officer, inventor, and communications pioneer.  

In 1922, when radio was still a relatively new broadcasting medium and not without its challenges, Squier developed a method for transmitting music over electrical lines, a concept he called “wired radio.” His goal was to deliver centrally controlled music to multiple locations without relying on traditional radio broadcasts. Squier coined what he believed was a modern-sounding name, Muzak, by blending “music” with “Kodak,” a consumer brand he admired for its simplicity and memorability. 

Squier and his Muzak creation did not invent the idea of elevator music. Rather, he professionalized and commercialized it. 

Early Applications: Restaurants, Hotels, Factories, and Eventually Elevators 

Muzak initially targeted hotels, restaurants, factories, and offices for his piped in music. The technology allowed building owners to play relaxing, consistent background music into spaces such as lobbies, waiting areas, and hallways. But it was elevators that quickly became a natural fit to calm the nerves and distract those riding up and down a building’s vertical corridors in a small box.  

Music Beyond Elevators: Shaping Modern Environment

Elevator music did not exist in isolation. It became part of broader movement toward ambient sound design in shared spaces in our personal and professional lives. Consider the following: 

Offices 

Background music has been used to: 

  • Improve focus 
  • Mask conversational noise 
  • Create brand identity 

Today, many offices use curated playlists or soundscapes instead of generic background tracks.  

Retail Environments 

Retailers carefully select music to engage their target demographics and influence the buyer experience, such as: 

  • Shopping pace 
  • Time spent in-store 
  • Brand perception 

Slow-tempo music encourages browsing. Upbeat music promotes faster movement. And of course there are examples like Starbucks, known for their coffee-house soundtracks. They boldly state, “Music has played an essential role in the Starbucks experience for over 40 years. We handpick the artists and songs that are played around the world.”  

On-Hold Phone Systems 

Lastly, “Hold music” serves the same purpose as elevator music:. 

  • Reduces perceived wait time 
  • Lowers caller frustration 
  • Prevents dead silence 

Efficiency at Scale 

The Empire State Building incorporated multiple elevator banks, each one serving a defined vertical zone above. Some elevators ran express to sky lobbies, where passengers transferred to local elevators serving upper floors. This, in fact, was a strategy that foretold modern super-tall design (it was actually a key design element of the World Trade Center twin, 110-story towers in New York prior to 2001). 

Even today, the Empire State Building’s elevator logic is still recognizable to elevator mechanics and industry professionals. The technology has evolved, but the underlying principles remain remarkably consistent. 

What the Future of Elevator Music May Look Like

As buildings become smarter and more personalized, elevator music and other ambient sounds are likely to follow similar trends. And yet, the fundamental psychological benefits and daily utility of background music are more grounded and timeless. As such, the more things change moving forward, the more things may stay the same. Namely that elevator music will continue to: 

  • Act as a mental and emotional tool for comfort 
  • Mask of mechanical noise and sounds 

  • Define commercial and hospitality branded environments 

More Than Background Noise

From the noisy, anxiety-inducing elevator rides of the 19th century, to today’s carefully curated elevator cab environments, music has played a quiet but important role in shaping how people experience vertical transportation. 

These days the perceptions around elevator music are more of a cultural punchline, than a critical enhancement for elevator design. And yet, the origin of elevator music stems from key areas that remain critical today, such as human-centered design and behavioral science.  

For professionals in the elevator manufacturing, elevator modernization, and elevator service sectors, this history underscores a larger truth: elevators are not just machines. They are experiences. And sometimes, the smallest design choice, such as the addition of music, can make the biggest difference. A calm in a stormy world outside. Just ask Jake and Elwood.

________________________________

[1] When The Blues Brothers film was released in 1980, it held the record at the time for the most vehicles destroyed: 104.  

IUEC_Skyline_race to the sky_empire state building_elevatorinfo

You may know the story already: A leading retailer of its day draws up plans for what would become the world’s tallest building to serve as its corporate headquarters in a major American city. Their iconic structure does in fact become that superlative and goes on to reshape the urban skyline for years to come. 

Perhaps you’re thinking of the Sears Tower (now known as the Willis Tower) in Chicago, which opened in 1973. Soaring 110 stories and 1,451 feet over the Windy City, the Sears Tower held the title as the world’s tallest building for a quarter century. 

You’d be right, of course.  

But the real and original skyscraper goes back another 60 years to before World War I. That’s when Frank W. Woolworth, founder of the ubiquitous five-and-dime stores bearing his name, commissioned in New York City what could become The Woolworth Building, which opened in 1913. Once completed, his building towered a then-staggering 792 feet, making it the tallest building in the city, and the rest of the planet for that matter.  

And while the structure at 233 Broadway was a masterpiece in neo-Gothic design (earning it the nickname “The Cathedral of Commerce”), its true innovation lay inside its elevator system that included nearly two miles of shafts. This pioneering work with elevators would guide the development and construction of skyscrapers worldwide to this very day. 

When we think skyscrapers, we imagine steel frames, soaring facades, endless sheets of glass, and perfectly silhouetted skylines. But the true enabler behind cities increasingly moving vertically has always been hidden in plain sight: the elevator. Indeed, as much as engineering breakthroughs around metals and materials, it’s been the clear, methodical advances in elevator technology that quietly dictated how high buildings could rise. 

The Woolworth Building: The World’s Tallest Made Practical by Elevators 

When the Woolworth Building opened in 1913, the everyday limit for tall buildings wasn’t only structural strength of steel and iron girders. It was safe, reliable and efficient vertical transportation for people inside these increasingly tall spaces. If tenants or visitors had to wait too long for elevators, the building’s upper floors would be commercially useless. Frank W. Woolworth and his engineers understood that speed alone wasn’t enough. Efficiency mattered just as much. 

Enter “Zoning”: A Breakthrough in Elevator Design 

The Woolworth Building was among the earliest skyscrapers to fully embrace elevator zoning, a concept that remains foundational in skyscraper design to this day. Instead of every elevator serving every floor, the building was divided into vertical zones, each being served by a dedicated group of elevators. In practice, it worked like this: 

  • Local elevators served lower floors with frequent stops. 
  • Express elevators bypassed lower levels and delivered passengers directly to the upper stories. 

While this may seem somewhat obvious today, it was certainly a breakthrough then and dramatically reduced travel times and congestion. Riders heading to higher floors no longer waited behind dozens of short trips. In effect, the Woolworth Building functioned like a vertical subway system with express trains making fewer stops and focused on getting to further away destinations quickly. 

Otis Elevators Were at the Core 

The Woolworth Building installed Otis electric traction elevators, which were still relatively new technology in the early 1900s. Compared to hydraulic elevator systems, electric traction elevators could move faster, further and more smoothly, all of which are important advantages when servicing a building north of 790 feet.  

In effect, the Woolworth Building provided that crucial proof that an express elevator system would function safely and efficiently, a vital consideration in skyscraper design. But it was only the beginning.  

The Need for Speed: Elevators in the Empire State Building Era 

By the time the Empire State Building was completed in 1931, the skyscraper race towards the heavens had intensified. At 1,250 feet tall, it dwarfed its predecessors, and in turn demanded a new level of elevator performance. 

The Empire State Building’s elevators could travel at 1,200 feet per minute (that’s about 14mph), a then-staggering speed for the era. Achieving this speed required improvements across multiple fronts: 

  • More powerful traction motors 
  • Improved braking and control systems 
  • Stronger hoist ropes and guide rails 
  • Refined counterweight balancing 

But high lift-speed alone wasn’t the only challenge or consideration. Passenger comfort mattered just as much (ask anyone who’s been on an especially bumpy or noisy elevator). Rapid acceleration and deceleration could lead to discomfort, ear pressure changes, and safety implications. With speed came new challenges. In fact, elevator engineers had to carefully tune their lift motion to balance performance and passenger experience. 

Efficiency at Scale 

The Empire State Building incorporated multiple elevator banks, each one serving a defined vertical zone above. Some elevators ran express to sky lobbies, where passengers transferred to local elevators serving upper floors. This, in fact, was a strategy that foretold modern super-tall design (it was actually a key design element of the World Trade Center twin, 110-story towers in New York prior to 2001). 

Even today, the Empire State Building’s elevator logic is still recognizable to elevator mechanics and industry professionals. The technology has evolved, but the underlying principles remain remarkably consistent. 

What Accounts for Elevator Speed? 

The Burj Khalifa in Dubai at 2,717 feet. The 2,222-foot Merdeka 118 in Kuala Lumpur. China’s Shanghai Tower at 2,073 feet. Modern skyscrapers push heights once thought impossible. But to enable that extraordinary vertical achievement, elevator speeds have climbed accordingly. Some of the world’s fastest elevators (such as those in the Shanghai Tower) now exceed 4,000 feet per minute. This leap wasn’t the result of a single invention, but a convergence of multiple technological advances. 

A few of the factors drove those speed records: 

  • Advanced Motor and Drive Systems. 

    The transition from early electric motors to high-efficiency permanent magnet synchronous motors dramatically improved power and control.  

  • Improved Materials and Ropes. 

    Traditional steel wire ropes are heavy, especially at extreme heights. Modern systems increasingly rely on materials that are lighter, stronger, and more durable. Reduced cable weight enables  higher speeds and longer travel distances without compromising safety. 

  • Sophisticated Control Algorithms. 

    Much like the world around us more generally, modern elevators rely on software as much as hardware to function as they do. Computer-assisted dispatching systems can analyze traffic patterns in real time, grouping passengers and predicting demand.  

  • Ride Comfort and Aerodynamics. 

    At very high speeds, air pressure inside the vertical shaft, or the hoistway, itself becomes a factor. As such, engineers must now account for aerodynamic drag, pressure equalization, and vibration control in ways that were never needed in Frank W. Woolworth’s day. Advanced guide shoes, roller guides, and active damping systems which can help reduce or suppress vibration ensure a smooth ride—even at extreme velocities. 

Elevator Look Back: What’s Changed and What Hasn’t 

The world’s tallest buildings, from the Burj Khalifa to the Shanghai Tower, rely on principles first demonstrated over a century ago on 233 Broadway in New York. But they apply them at an entirely different scale. 

What Has Stayed the Same with the Modern Elevator 

  • Zoning remains essential. No modern supertall building relies on a single elevator bank to quickly and efficiently shuttle riders throughout a building. 
  • Express and local systems still dominate vertical planning. 
  • Elevator cores continue to shape building design, influencing floor plates, structural layouts, and leasable space. 

In other words, while the building height has clearly changed, today’s systems are refinements of concepts proven in the Woolworth and Empire State buildings. 

What’s Different Now with the Modern Elevator 

  • Sky lobbies are far more sophisticated, often stacked at multiple levels throughout supertall buildings. 
  • Double-deck elevators move two cabs at once, increasing capacity without expanding shaft space. 
  • Destination dispatch systems eliminate traditional call buttons, directing passengers to assigned elevators before they board. 
  • Ultra-high-speed elevators require pressurized cabins and specialized safety systems. 

What’s Next for Elevator Technology? 

Since 1913, the race to the sky has never been just about just height. It’s also been about movement, and how quickly, safely, and comfortably people can travel through vertical space. From the Woolworth Building’s pioneering elevator zoning strategy to today’s computer-driven and comfort-based accommodations, elevator progress has been practical and deeply rooted in solving the real-world passenger constraints inside these metal boxes. 

In short, this is not just a history lesson. For elevator manufacturers and service professionals, this century-plus context is an ongoing reminder that innovation often comes from solving practical operational challenges. And as cities grow denser and buildings rise higher, elevators will remain the indispensable technology that’s often literally at the center of it all. 

Haugwout building_IUEC_ElevatorInfo_Elevator News Resource

It might be heresy to some, but Orville and Wilbur Wright did not invent flying in 1903. For centuries others had dabbled with lighter-than-air balloons, and later airplane prototypes were built and tested by an intrepid lot (there’s also the matter of those things called birds). Rather, what the bicycle-maker brothers from Dayton, Ohio invented was a way to control powered flight allowing their planes—and virtually all that followed in the remarkable aviation industry they launched—to take off, change direction, altitude, and then land safely again. Their breakthrough invention in three-axis control not only changed flight, but the entire world around us. 

A similar scenario played out exactly 50 years earlier when a young industrious craftsman and entrepreneur named Elisha Graves Otis tinkered with controlling elevators, finally making them safe for human passengers. Like the Wright Brothers, Otis did not invent the product category: cargo and industrial elevators were prevalent by the 1850s. Even writings from ancient times claim that Greek mathematician Archimedes designed an early elevator in 236 BCE using ropes wound around a drum turned by men. But what Otis created would change city skylines by allowing people to safely and conveniently access vertical spaces for the first time. 

The Problem Before the Elevator: Height Without Safety 

Before the mid-19th century, hoists and crude elevators were used in factories, warehouses, and mines to move goods. Some even transported people, but they were widely regarded as dangerous. The greatest risk was the rope: if it snapped, the platform plunged. This danger made passenger elevators impractical for commercial use, especially in public buildings where liability and reputation mattered. 

As a result, building design and merchandising of products reflected human limitations. Upper floors were less desirable, often reserved for storage, servants, or the poor. Retailers placed their most valuable goods on the ground floor, knowing customers were reluctant to climb. Cities expanded outward rather than upward, constrained not by engineering ambition but by fear. 

This was the environment into which Otis, a master mechanic from Halifax, Vermont, who was already producing a mix of labor-saving devices, developed and introduced a deceptively simple idea: a safety brake that would stop an elevator car if its hoisting rope failed.  

Elisha Otis and the Safety Breakthrough 

As noted, Otis was not the first to think about vertical transport, but he was the first to solve its most critical problem in a way that captured public confidence. His elevator safety brake used spring-loaded pawls that engaged with guide rails when tension on the hoisting rope was lost, instantly halting the car from falling. 

The brilliance of Otis’s innovation lay not only in its mechanics, but in how he proved it worked. At the 1853 World’s Fair in New York (also called the Industry of All Nations), Otis staged one of the most famous demonstrations in industrial history. Standing atop a hoisted platform high above the crowd, Otis boldly ordered the rope cut. The platform dropped only a few inches before the safety brake engaged. 

The demonstration was brilliantly theatrical, and intentionally so. None other than showman P.T. Barnum, the master of selling spectacle at the time, helped promote the event that aimed to transform fear into fascination. After the rope was cut, Otis would declare to the gathered crowd, “All safe, gentlemen. All safe” which echoed far beyond the exhibition hall. For the first time, the public could imagine elevators not as death traps, but as reliable machines to move people in vertical spaces. 

In the wake of this fair and his demonstrations, Otis’s elevator company, regarded as the first ever, would sell eight elevators in 1854 and 15 the following year. But really it was an installation in New York City that would go on to change the world. 

 The Haughwout Store: A Commercial Gamble 

On March 23, 1857, shoppers entering the elegant E.V. Haughwout & Co. department store at the corner of Broadway and Broome Street encountered something entirely new: a steam-powered passenger elevator serving the five-floor building. Haughwout was a luxury retailer catering to New York’s elite, including figures such as Mary Todd Lincoln. The store itself was architecturally ambitious, featuring one of the city’s first cast-iron façades, a symbol of modernity and innovation. The new elevator promised to carry customers effortlessly to the store’s upper floors—safely, smoothly, and without the challenges and exertion of climbing flights of stairs (particularly for women in fancy, bulky clothing).  

The elevator fit perfectly with this image Haughwout wanted to project. Powered by steam and operated by an attendant, it could lift customers to the upper floors, where fine china, glassware, and luxury goods awaited. For the first time, height became an asset rather than a liability in retail design. 

From a commercial perspective, the installation was bold. The elevator was expensive, unproven in daily public use, and required specialized operation and maintenance. Yet its presence distinguished Haughwout’s store from competitors and reinforced its reputation as a destination for cutting-edge luxury.  

A Short Life, But a Long Shadow 

And yet, despite its promise, the Haughwout elevator did not remain in operation for long—likely only until around 1860. Several factors contributed to its short lifespan. Steam-powered elevators were noisy, mechanically complex, and costly to operate. Maintenance demands were high, and the surrounding technology ecosystem, such as standardized components, trained elevator technicians, and regulatory guidance, had yet to develop. 

Equally important, the market itself was still adapting. Customers were intrigued, but elevators had not yet become an expectation. Stairs remained acceptable and the norm, and the economic advantage of vertical retail had not fully materialized. 

From a modern standpoint, it is tempting to see this as a failure. It was a prototype in the truest sense: an early commercial test that proved feasibility, revealed limitations, and set the stage for rapid improvement. 

From Curiosity to Necessity 

In the decades that followed, elevator technology evolved quickly. Hydraulic systems replaced steam for many applications, offering smoother and quieter operation. Electric elevators, introduced toward the end of the 19th century, dramatically improved speed, reliability, and efficiency. 

At the same time, urban pressures intensified. Growing populations, limited land, and rising property values made vertical construction economically attractive. The safe, dependable elevator, a direct legacy of Otis’ invention, became essential infrastructure. Buildings with operating elevators could now grow upward without sacrificing usability or prestige. 

The implications for architecture were profound. Skyscrapers, once an abstract concept, became viable. Entire industries—from structural steel to curtain walls—developed in response. None of this would have been possible without the trust established by Otis’s early safety innovations. 

The Modern Elevator: A Direct Descendant 

Today’s elevators bear little mechanical resemblance to the steam-powered car at Haughwout’s store, yet the core principles remain the same. Safety systems are still the foundation of design, now layered with redundancies, sensors, software, and rigorous codes. 

Modern elevators are faster, quieter, and more efficient than Otis could have imagined. The elevators, and the mechanics who support them, manage complex traffic patterns in supertall buildings, integrate with fire and security systems, and increasingly use data analytics to optimize performance and maintenance. 

Yet every modern passenger elevator carries forward the same promise made in 1857: safe, reliable vertical transportation for the public. That promise began not with perfection, but with a willingness to test, demonstrate, and improve. 

Why This History Matters to the Industry 

For today’s elevator professionals, the story of the Haughwout elevator offers several enduring lessons. First, innovation often enters the market imperfectly. Early systems may be short-lived, but their influence can be permanent. Second, public trust is as critical as technical performance. Otis succeeded not only because his brake worked, but because he convinced people it worked. 

Finally, the elevator industry has always been intertwined with broader economic and social forces. Retail ambition, urban density, architectural vision, and engineering ingenuity converged in 1857—and continue to do so today. 

Like the pioneering airplane from the Wright Brothers, the first commercial passenger elevator from Elisha Otis may have lasted only a few years, but it permanently altered how we build, shop, work, and live. In that sense, the brief rise and fall of the Haughwout elevator marks not an ending, but the true beginning of the vertical age. 

 

local 50 iuec joining members

Experienced vertical transportation professionals want the industry’s best training, safest jobsites, and benefits they can rely on. The International Union of Elevator Constructors (IUEC) delivers this combination through North America’s most respected education programs, a commitment to jobsite safety, and an extensive network of signatory employers that value craftsmanship and skill.

Education

Apprenticeship Foundation

IUEC elevator constructor apprentices in the United States complete a four-plus year U.S. Department of Labor Registered Apprenticeship through the National Elevator Industry Educational Program (NEIEP). In Canada, IUEC elevator constructors complete their apprenticeship through the Canadian Elevator Industry Educational Program (CEIEP).

The model blends classroom instruction with supervised field experience. For elevator technicians who begin their careers working in the non-union sector, part of the value of moving to the IUEC is moving from learning the hard way to enrolling in a structured educational program that is organized, current, safety-focused, and built around long-term careers.

Chris Ramirez, President of IUEC Local 18 in Los Angeles, started his career in the elevator trade working for a non-union company. “Family brought me in as a youngster,” he said. “I didn’t know how to read a tape measure. I came in, started from the ground [up], so I learned the hard way.”

Apprentice elevator technicians who join the IUEC don’t have to figure everything out on their own – they are able to enroll in NEIEP courses that give them a solid theoretical foundation combined with hands-on classroom labs and high-tech virtual training they can use to practice new skills in a safe, controlled environment under the supervision of experienced instructors.

Advanced Training for Experienced Professionals

For experienced elevator constructors, NEIEP and CEIEP’s continuing education (CE) courses provide an opportunity to build on their skill set.

Ken Michalik, Local 18 Business Representative, outlines his first impressions of non-union elevator technicians who make the switch. “I think the biggest thing they notice right away is the education,” he says. “That’s a little bit of a learning experience, but I think that’s the part they appreciate the most.”

Randy Thurston is the President of Thurston Elevator Concepts, an IUEC-affiliated elevator company based in Azusa, CA, that installs, repairs and maintains passenger, freight and custom residential elevators.

He explains, “(NEIEP has) a training facility that’s state of the art. They learn not only on the job, but they also learn in a very high-tech training facility, and I think that gives an edge as a signatory company that you wouldn’t really get in a non-signatory company.”

As one Local 18 member puts it, “Our school’s top notch, you can’t touch us.”

Through the apprenticeship and continuing education curriculum, mechanics and apprentices share the same vocabulary for installation, maintenance, and repair of vertical transportation systems. That shared baseline accelerates troubleshooting, and tightens handoffs between construction, modernization, and service.

Courses That Align with Field Realities

The IUEC structure makes continuing education accessible and targeted. Members can enroll in courses that cover topics including microprocessor logic, hydraulic theory, traction systems, escalators, door operators, meters and measurement, and in the U.S., they can earn a nationally-recognized ANSI/ANAB certified rigging and signaling credential.

Continuing education courses are scheduled for working mechanics and tied to high-level skills that employers recognize. This is focused development that converts into results on jobsites.

Advancing a Culture of Safety Across North America

Safety is the foundation of quality. Crews plan work, review hazards, verify isolation, and halt when conditions change. Communication is constant. Ken Michalik captures this perfectly when speaking to Local 18 members, “You take care of each other, you communicate with each other. You’re a good crew working together, worrying about not only your safety, but the safety of the riding public.”

This culture of safety is reinforced consistently. Chris Ramirez describes the daily goal simply: connect with people, make sure they are learning, make sure they are safe, make sure they get home. “That’s the most important thing to all of us.”

Training on Industry Code Regulations

As part of the NEIEP and CEIEP training, IUEC elevator constructors learn about the regulatory framework that governs elevator construction, modernization, repair, and maintenance. This includes electrical safety, fall protection, rigging and signaling, scaffolds and lifts, confined spaces, and machine room housekeeping. Compliance is taught, practiced, and expected.

Best Practices

Benefits

Pension

In the U.S., IUEC elevator mechanics participate in a defined benefit pension. Service credit adds up over time and yields guaranteed retirement income. This formula gives professionals a clear path to retirement and rewards the years already invested in the trade.

In Canada, the Canadian Elevator Industry Pension Plan (CEIPP) is one of the finest multiemployer pension plans in North America. Retirees enjoy a lifetime guaranteed pension as early as the age of 55.

Health Care

Members consistently point to medical benefits as a top reason for joining. Randy Thurston frames it through the lens of a parent: “The medical benefits are incredible. As a father with four kids and a family, that is one of the biggest takeaways that I’ve gotten out of what the IUEC has to offer.” Comprehensive coverage supports routine care and the unexpected, replacing uncertainty with predictability.

Annuity and 401(k)

In the U.S., benefits include an annuity and a 401(k) alongside the pension. Ken Michalik summarizes the structure and the outcome: “We have everything we need from the IUEC. We have our benefits. They’re saving money for us through our annuity. Really all we have to concentrate on is our job.”

Working Conditions

IUEC elevator mechanics work in the best conditions possible, largely thanks to the collectively-bargained agreements that shape compensation practices, overtime rules, and more. One Local 18 member contrasts this with non-union ceilings: “Non-union you top out at a certain percent. You don’t get your annual raises.” This member’s conclusion is clear: “Everything’s way, way better.”

Safety as a Benefit

Jobsite safety is built into training and reinforced by colleagues, mentors, and leadership. Fewer injuries protect health and earning power, and better planning reduces stress and turnover. This makes it possible for working crews to stay intact, which further improves outcomes for owners, riders, and the workers themselves.

Camaraderie

True Brothers and Sisters

IUEC crews share information, emphasize communication, and succeed together through teamwork. Ken Michalik notes what he admires most about the MTA crew at Local 18 – “It’s about the team.” That mindset is common across IUEC jobsites and is one reason elevator company owners continue to choose to be IUEC-affiliated companies.

Mentorship

Chris Ramirez explains his approach to mentorship and how camaraderie can come in many different forms and from many different directions, “I love being able to mentor a lot of the [new members] that are coming in. I really strive to reach out to them and connect with them and just make sure that they’re learning and make sure that they’re being safe at work every day and they get home to their families.”

Ken Michalik emphasizes the long-term guidance that the IUEC offers. “We always got to be planning ahead for our next generation. That’s what interests me most, having an influence on the young generation and carrying this great union forward.”

Join the IUEC

Joining the IUEC upgrades your career through targeted education, enforceable safety practices, and robust benefits. You gain a wider employer network, portable credentials, and working conditions that respect your time and skill. As Randy Thurston advises, “Learn the business. Learn the trade… If you have the opportunity to get involved with the IUEC… the benefits are second to none.”

Compare your current path to this structure, review the training catalog, confirm the certifications, and talk to members who made the move.

To learn more about the advantages of becoming an IUEC elevator constructor checkout this YouTube video or visit https://www.elevatorinfo.org/elevator-technicians/

SAFETY STAND DOWN IUEC

On April 28–29, 2026, the International Union of Elevator Constructors (IUEC) will host its first Global Safety Summit in Las Vegas, bringing together elevator constructors, safety professionals, regulators, and industry leaders from around the world.

The event is designed to address one of the most critical priorities in the vertical transportation industry: improving jobsite safety and strengthening safety cultures across regions, trades, and regulatory environments.

As elevator safety standards continue to evolve globally, the IUEC Global Safety Summit aims to create a shared space for education, collaboration, and the exchange of best practices focused on protecting workers and reducing jobsite risk.

A Global Forum for Elevator Safety Leadership

The IUEC Global Safety Summit reflects the growing need for international collaboration around elevator and escalator safety. Over two days, attendees will participate in keynote presentations and CEU-approved educational sessions focused on real-world safety challenges and proven solutions.

Programming will explore international safety standards and regulatory approaches, including hoistway protection requirements, hoarding standards, and examples of how union–employer partnerships have contributed to improved safety outcomes and reduced fatalities in multiple countries.

Who is the Summit Designed For

The summit is open to a broad range of professionals involved in elevator safety and operations, including:

  • Elevator mechanics and technicians
  • Apprentices and inspectors
  • Employers, contractors, and safety managers
  • Global safety experts and industry regulators

An exhibitor hall will also be featured, providing attendees with the opportunity to engage with safety-focused tools, equipment, and innovations relevant to today’s elevator jobsites.

Opportunities for Industry Participation

In addition to educational programming, the Global Safety Summit will include opportunities for organizations that support safety advancement to participate as exhibitors or sponsors. Speakers will also contribute to the broader industry dialogue by sharing expertise and perspectives on improving safety performance worldwide.

Event Details

IUEC Global Safety Summit 2026
Las Vegas
April 28–29, 2026

For questions, contact: gl****************@**ec.org

Elevator inspections

Elevators play a critical role in keeping buildings safe, functional, and accessible. To ensure they continue to operate safely and efficiently, inspections and code testing must be conducted regularly by qualified personnel.

The purpose of elevator inspections and testing is to extend the life, functionality, and compliance of the equipment, and most importantly, to protect both the workers who maintain it and the riding public. Routine testing also verifies that systems perform in accordance with the ASME A17.1/CSA B44 Safety Code for Elevators and Escalators, ensuring that equipment remains operationally sound throughout its service life.

All testing and maintenance are conducted under a Maintenance Control Program (MCP), in compliance with the applicable code edition enforced by the Authority Having Jurisdiction (AHJ). These inspections ensure that elevators meet all safety and performance standards established at the time of installation or alteration, as required by ASME A17.1.

Regular Code Compliance Testing

Code compliance testing verifies that an elevator continues to meet safety and performance standards after installation. These tests check critical systems and confirm that the elevator functions safely under normal and emergency conditions.

ASME A17.1 Safety Code for Elevators and Escalators outlines the required periodic testing schedules, which include the Category 1 Annual Test for both electric and hydraulic elevators. ASME A17.2 Guide for Inspection of Elevators, Escalators, and Moving Walks describes the proper procedures to perform the tests on the applicable components.

It is important to note that these codes are updated periodically, and you can also read about the differences between the two latest versions of ASME A17.1 here.

Actions described in the following sections are taken from the A17.2-2020 guide for inspection of elevators, escalators, and moving walks.

Category One Testing of Electric Elevators (Every 12 Months)

Category 1 testing is required every 12 months; below are the periodic tests of electric elevators (ASME A17.1 Safety Codes for Elevators and Escalators, Section 8.11.2 Periodic Inspections and Witnessing of Tests). 8.11.2.1 stipulates that applicable components shall be inspected in these areas: Inside the Car, Machine Rooms, Machinery Spaces and Control Rooms/Spaces, Top of Car, Outside Hoistway, Pit, Firefighters Emergency, and the Braking System.

Periodic tests include, but are not limited to:

  • Car lighting and receptacles / car emergency signals
  • Driving machine brakes
  • Door closing speeds
  • Detection means of objects in the door path: mechanical reopening device, electronic reopening, and photoelectric reopening
  • Standby power operation
  • Spring-return buffers
  • Gas spring-return buffers
  • Governor test, overspeed switch, and seal testing
  • Car and counterweight safeties
  • Slack-rope devices on winding drum machines
  • Test of normal terminal stopping device
  • Final and emergency terminal stopping device
  • Test of firefighters’ emergency operation
  • Test of broken rope, tape, or chain switch
  • Test of static controls
  • Test of emergency brake, ascending car overspeed protection, and unintended car movement
  • Test of AC drives from a DC source
  • Test of emergency communications
  • Means to restrict hoistway or car door opening
  • Test of gears, bearings, and flexible couplings
  • Earthquake operation

Category One Testing of Hydraulic Elevators (Every 12 Months)

Category 1 testing is required every 12 months; below are the periodic tests of hydraulic elevators (ASME A17.1 Safety Codes for Elevators and Escalators, Section 8.11.2 Periodic Inspections and Witnessing of Tests).  8.11.2.1 stipulates that applicable components shall be inspected in these areas: Inside the Car, Machine Rooms, Machinery Spaces and Control Rooms/Spaces, Top of Car, Outside Hoistway, Pit, Firefighters Emergency, and the Braking System.

Periodic testing includes but is not limited to:

  • Test of hydraulic cylinders
  • Test of standby power
  • Test of emergency terminal speed limiting device and emergency terminal stopping device
  • Test of flexible hydraulic hose and fitting assemblies
  • Test of pressure switch
  • Test of governor, overspeed switch, and seal
  • Test of safeties
  • Test of door closing force
  • Test of power operation of door system
  • Test means to restrict hoistway or car door opening
  • Test of emergency communications
  • Test of oil buffers
  • Test of firefighters’ emergency operation
  • Test of power operation of door systems
  • Test of low oil protection
  • Test of slack-rope device
  • Test of earthquake operation

These tests, performed under the MCP, ensure that all safety devices continue to function as designed, maintaining compliance with the most recently adopted edition of ASME A17.1.

Long-Term Safety Testing

In addition to annual testing, more comprehensive inspections occur on a multi-year schedule to verify the full operational integrity of elevator systems.

Category Five Testing of Electric Elevators (Every 5 Years)

Code requires Category 5 testing be performed by qualified elevator personnel and witnessed by a Qualified Elevator Inspector every five years. These tests are more intensive and include all of the component testing for Category 1 tests plus:

  • Full Load testing with weights
  • Car and Counterweight Safeties
  • Governors
  • Oil Buffers
  • Driving Machine Brake(s)
  • Emergency Terminal Stopping and Speed Limiting Devices
  • Power Opening of Doors
  • Leveling Zone and Leveling Speed
  • Inner Landing Zone
  • Braking System, Traction, and Traction Limits
  • Emergency Brake
  • Drive Sheaves with Nonmetallic Groove Surfaces and Steel Wire Ropes (if applicable)

Category Three Testing of Hydraulic Elevators (Every 3 Years)

Conducted every three years, these tests evaluate:

  • Unexposed portions of pistons
  • Pressure vessels
  • Roped or water hydraulic systems

Category Five Testing of Hydraulic Elevators (Every 5 Years)

Performed every five years, these include all of the components of the Category One tests plus:

  • Full load and static tests with weights
  • Governor tests
  • Safety tests for roped hydraulic systems
  • Coated rope flux testing
  • Wire rope fastening tests
  • Plunger gripper testing
  • Overspeed valve testing
  • Class 2 load tests
  • Test of power-opening of doors and gates

These comprehensive evaluations confirm that all safety components continue to perform under rated load and emergency conditions, ensuring the elevator’s ongoing compliance and reliability.

Who Performs Elevator Inspections

All testing should be performed by qualified elevator personnel and witnessed by Qualified Elevator Inspectors. Check with the AHJ in your area regarding their requirements.

Inspectors are also governed by the QEI-1 (Qualified Elevator Inspector) Standard, which outlines job duties, reporting requirements, and competency expectations under ASME A17.1.

Equipment Age

Code dictates that all tests have to be done in compliance with the code requirements at the time of installation or alteration. That is to say, the time that the equipment was installed determines what edition of the code must be applied during the inspection.

For example, if an elevator was installed in 1984, it would be required to comply with the version of the ASME A17.1 standard adopted by that local AHJ in 1984. If that elevator has never been altered or modernized since its installation in 1984, it only needs to meet the requirements established by its local AHJ in 1984, and would be tested according to those guidelines.

This is not the case for elevators that have been altered modernized since their installation – these elevators must be tested under the code adopted by the AHJ at the time of the alteration (modernization).

Door restrictors are one such example of something not required in older versions of the code but that are addressed in later editions. Ultimately, compliance depends on how the Authority Having Jurisdiction (AHJ) has implemented and enforced the standards within its regulatory framework. This can vary across the country, but safety features such as door restrictors are generally recognized as life-saving devices for the riding public.

Final Thoughts

Elevator inspections are more than a regulatory requirement – they are the foundation of safe, reliable transportation within every building. By following the Maintenance Control Program (MCP) and adhering to all relevant ASME A17.1 and A17.2 standards, building owners can help ensure that their systems remain in full compliance, reduce costly downtime, and extend equipment life.

When performed by IUEC-trained and licensed elevator mechanics, inspections are completed with precision, care, and a deep understanding of code compliance. Routine inspections safeguard lives, preserve investment, and keep the riding public moving with confidence.